100% of Unisis’ products are manufactured in Japan, which guarantees high quality and affordable prices.
EACH AND EVERY PHASES
IN JAPAN
Unisis is a medical devices manufacturer, carrying on designing, manufacturing, and sales throughout. Our value chain is integrated domestically, including suppliers and sub-contractors.
Committed to excellent quality and services
We conduct a customer satisfaction survey every year to improve the quality of services and products.
We are especially highly evaluated in prompt responses of the sales team, delivery management, product design, and quality.
Stainless steel tubing & wire, plastic components, and packaging materials are delivered by our suppliers in Japan.
STEP2
Cannula production
(SAITAMA PLANT, HOKKAIDO PLANT)
Stainless steel tubing is ground into cannulae, with precision and quality strictly overseen by skilled staff online.
Finished cannulae are washed with purified water in the cleanroom.
STEP3
Inspection
(SAITAMA PLANT, HOKKAIDO PLANT)
Cannulae and other components are inspected mechanically and visually.
Because we produce a wide variety of products in small quantity, inspection is hardly automated. Most needles are visually inspected.
STEP4
Assembly
(SAITAMA PLANT, HOKKAIDO PLANT)
Assembly is performed in clean (CLASS 10000) rooms. Manual assembly of a wide variety of items each in a small number requires skills of experienced assembly staff. The production process is continually updated, and the cell production method is currently the norm.
STEP5
Packaging
(Logistics/Sterilization Center)
Finished products are packaged in a cleanroom equivalent to that for assembly.
An appropriate package(sterilization pouch, soft blister pack, etc.) is selected depending on the product.
STEP6
Sterilization
(Logistics/Sterilization Center)
The packaged products are sterilized in the sterilizer.
Unisis uses ethylene oxide gas(EOG) sterilizer to avoid effects on plastic parts.
STEP7
Performance testing
(Logistics/Sterilization Center)
Our QA department performs random inspections, such as culture examinations, before shipment.
STEP8
Shipment
(Logistics/Sterilization Center)
Products that pass inspection are packed in double carton boxes to protect against damage and shipped to our customers around the world.
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